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Flat Magnet Wire

• Excellent flexibility

• Uniform coating including at the corners provides good insulation property

• Much higher space factor compared to round enameled wires (Theoretical maximum space factor)

Round enameled wire: About 78%

Rectangular enameled wire: About 91%

Table 1 specification range

Production range (mm)

Most generous than

Thick edge: 
 ≤1.0

wide-brimmed:
 ≤6.0

25: 1

 

Available products:

    HB   AIW   200   0.30 x 2.4 (HBAIW 200 0.30*2.40)

    (1)   (2)   (3)   (4)    (5)

(1) HB(Hot-melt self bonding), SB(Alcohol self bonding);

(2) SEIW(Solderability Polyester-imide)、EIW(Polyester-imide)、AIW(Polyamideimide)、 EI/AIW(Polyester-imide/ Polyamideimide)、PIW(Polyimide);

(3) 180(H)、200(N)、220(R)、240(S);

(4) Maximum thickness 1.00 (mm);

(5) Maximum width 6.00 (mm);

 

Rolling process:

(1)The compression roller is made of tungsten steel alloy. Mirror polishing processing and technology of molding after press-rolling repeatedly make the surface of conductor smooth and the size stable.

(2)We use the laser online automatic control technology to improve the tolerances from ±0.030mm to ±0.005mm.

(3)We use the CNC precision wire arrangement to protect the partially prepared products from mechanical injury and improve the quality of the products

a. the size of online automatic

b. CNC precision wire arrangement

Lacquer covering process:

(1)There’s a Independent control device on the lacquer covering furnace. The stable furnace temperature can guarantee the consistency of product quality.The recombination wire is manufactured by different furnace (such as self-adhesive wire).

(2)Digital measurement and control the amount of paint can control the film thickness stably,improve the tolerances from ±0.010mm to ±0.003mm.

(3)Change mechanical rod wire arrangement into CNC precision wire arrangement,make the wire releasing and coiling smooth,and make quality of the coil products stable.

Special edge technology

Special edge technology,cooperating with process improvement,make the edge thickness of insulation layer equal.

Contact Info

Tel:+(0760) 8828 5198
Fax:+(0760) 8828 5008
Eamil : sales@zsiec.cn